Classic Car Radio Repair
Call 928-533-9666 - Morning to Midnight!
Tips on removal, installation, operation and troubleshooting
of your Classic Car Radio, 8 Track and Cassette machines
Interference on AM Stations, or poor AM reception

As AM by its very design responds to and reproduces changes in volume level (this
is called
Amplitude Modulation), there will always be certain types of interference we
can't do anything about.  This especially applies to thunder and lightning storms which
produce sudden and repeated noise spikes.  AM radio is also sensitive to direction, so
you can suffer reduced volume (or even temporary loss of signal) when making a turn.

Another common problem is loss of signal when going over a bridge, under a stoplight
or street lamp, through a tunnel or even when passing another vehicle.  Anything made
of metal coming close to your radio can greatly affect your AM reception temporarily.

There are, however, a few things you can do to ensure that your AM radio is operating
properly inside your car, with as little interference as possible.  Check or replace your
ignition points and condensor, as the constant sparking produces a radio signal.  The
condensor is there to absorb the sparks and reduce interference.  Install an ignition
noise suppressor, available at Radio Shack and most auto parts stores.  Check and
adjust the AM trimmer capacitor, which is located on the back of many car radios.  You
do this by tuning to a weak station at the high end of the dial, and adjusting the trimmer
for maximum volume.  Unplug and reconnect the antenna plug several times, as these
contacts develop corrosion over time and will be cleaned somewhat by this process.

If your radio produces noise when stopping, accelerating or when the car is moving
back and forth after stopping, you might have a marginal connection between body
and frame. To test for this, operate the radio with the engine turned off and physically
push on the car several times to make it rock.  If this action produces noise, you will
need to go over, check and tighten your body-to-frame bolts.  In extreme cases, you
may need to remove the bolts completely and clean the mating parts with sandpaper.

One last thing you can do is substitute a known good antenna, or even a piece of wire
roughly the same length of your car antenna.  Simply strip one end, and insert the bare
wire into the antenna jack.  You'll want to make sure the other end of the wire does not
contact any metal surfaces or voltage sources.  If your AM reception improves, you
likely have a defective antenna, antenna cable or antenna plug and need to replace it.

If none of the above measures improves your AM reception, your radio needs attention.
Interference on FM Station, or poor FM reception

FM is much less susceptible to interference than AM, as it is differences in frequency
that the radio responds to (
Frequency Modulation).  However, many earlier FM radios
utilized the AM oscillator and other AM circuits - so many of the measures to improve
AM reception can also optimize your FM performance.  FM circuitry tends to be much
more complex than AM circuitry and runs at a much higher frequency - which also
means that the tuning is more critical.  An FM radio that is slightly out of "alignment"
will suffer from poor reception, station selectivity, drifting and many other problems.

As mentioned above, check and clean your antenna plug first.  If this does not improve
your FM operation, then your radio probably needs professional service.  You might
try the other procedures mentioned in the AM section just to make sure, but these will
generally not have a pronounced effect on FM performance in most cases.
8 Track tapes not playing properly

First, make sure the tapes are in good condition.  Almost ALL 8 track tapes will need a
new pressure pad and foil splice before they will play satisfactorily in any machine.  In
fact, the old foil splice will
probably (not maybe) break very soon, spilling several feet
of tape inside your machine before you notice, as the tape will still appear to be playing
just fine.  Safely removing the spilled tape often requires the services of a technician.

Also, make sure your capstan is nice and clean.  The capstan in an 8 track machine is
the vertical post just to the right of the playback head, and will pull at the tape, often
resulting in tape being sucked into your machine.  Clean your head and capstan at
least every 5 hours of playing time, as the tape is coated with a graphite-type powder
which eventually coats the capstan and prevents the proper needed friction to play.

Cleaning an 8 track machine can be tricky; you can sometimes poke a finger into an old
T shirt, dip it in alcohol and reach the parts that way.  But on most machines, you will
need a long swab, the end of a plastic toothbrush, etc.  
NEVER use any metal objects
to clean tape heads, they can permanently ruin them in an instant.  NOTE:  Tape-eating
is never the fault of the machine.  Unlike the cassette format, the pressure roller is
part of the tape cartridge itself.  Clean your capstan often to prevent this problem.

If most of your tapes play two songs at once (or you can hear music between songs),
your machine needs an alignment job.  If only a few of your tapes have this problem,
then it is likely the tape itself that has fallen out of alignment.  A defective pressure
pad on the tape cartridge will also cause this problem, preventing proper head contact.
Cassette tapes not playing properly

Unfortunately, this is usually a problem with the machine.  Even if it just needs to be
cleaned, most car cassette machines are very difficult (or impossible) to clean from
outside the unit.  If your cassette player eats tapes known to be good, then you have
a defective clutch or idler.  poor high frequency response or muddy sound usually
means dirty heads or improper alignment.  With very few exceptions, most problems
with a cassette or the fault of the machine itself, and it needs professional service.
Troubleshooting:
Removal:
Assume the Position!

Except for removing the front panel screws (if any), it will probably be easier on your
back to do the work upside down - with your legs dangling over the back of the seats
and your head and hands under the dash.  Then, the electrical connections and physical
obstructions will be right in front of your eyes.  A flashlight or other light source is very
helpful, and you might as well bring the entire toolbox for easy reach, so you don't have
to get up from under the dash any more often than necessary.  Your blood will rush to
your head and you will be rather uncomfortable, so take an occasional break if needed.

Unplug the antenna and any electrical connectors to the unit, then scan the area for
items you will need to remove to get the unit out of the dash.  It might be the heater
ducts, ashtray receptacle, parts of the steering column or a host of other objects.  Be
patient and work carefully, and you'll eventually be able to remove the unit from the car.

If the unit is connected by wires without multi-pin connectors, label each wire in two
places, then cut or disconnect the wires between the labels so it will be easy to match
them up later.  If you run into a problem and can't remove the radio because of some
unidentified obstruction, E-mail me and I might be able to help if I know the year, make
and model of your car.  I would rather help you from here than get under there myself!
Installation:
Watch grounds and speaker polarity!

Installation is simply the reverse of the removal steps you took earlier.  Be VERY careful
to reconnect your speakers exactly the way they were connected before.  The negative
terminal on some speakers may be connected to chassis ground, and this wire MUST
NOTbe connected to a positive speaker connection on the radio, or you can blow it out.

Another important point:  Though most older radio speaker outputs share a common
ground, this is NOT always the case!  Some radios require that all speaker connections
be completely isolated from each other AND the car and radio chassis.  If this is the case,
I will usually tag the radio with this warning.  But it is always safest to NEVER ground any
speaker connection.  If any should be grounded, this will be done automatically inside
the unit via the chassis and internal connections.  Better safe than sorry - right?
If there is ever a doubt about how to
connect the wires on your unit, please
E-mail me - I am happy to help!
Classic Car Radio Repair
4783 Glenrosa     Prescott Valley, AZ  86314